All hands on deck

After a very busy Easter, things have quietened down a bit but staff illness (and some idleness (taken care of)) is keeping us on our toes.

We've got more people now working on Fair Freedom which, whilst not looking hugely different from before (hence no photos), is progressing nicely again. It's almost ready for a mist-coat of undercoat and final filling, sanding and then the full repaint. Once the gloss is on and dried, we'll start refitting all the windows (some of which have been refurbished) and re-engine her. Refitting of cabins is also underway.

Fleet Improvements
We've recently re-carpeted Rambling Freedom and Real Freedom and plan to do the same with Absolute Freedom and Flight of Freedom in the coming weeks. also put lino in the cockpits of Pure Freedom 1 & 2 and recarpet the cabins also.

Absolute Freedom has had a new CD Radio unit fitted which includes an Aux-in socket for MP3 players (and will play MP3 from CDs too). 


True Freedom has had a brand new cooker installed and Tranquil Freedom was finally finished in time for Easter. The emerging work on Tranquil was quite staggering and really swallowed time. The original plan was for a simple removal of the old galley equipment and cabinets and replacement with new units, cooker, hob and fridge. Well, that was the plan; sadly, unseen leaking windows had damaged hidden fixings and panels and we ended up removing two windows, all the wall panelling, some floors, the entire helm unit and seat and replacing. It's now looking really good - new steering unit and stainless wheel, new control switches and engine control, totally re-laminated to fit in with the new galley colours and, of course, the new galley equipment as previously seen plus a new CD/Radio player as per Absolute Freedom.

New images will be uploaded soon - some IT difficulties have caused various problems over the last couple of weeks and delays in certain areas.

May Deals
We've got a busy May Day bank holiday ahead of us with virtually all the larger cruisers booked and healthy interest in Picnic and Day boats.

Also, there are some great deals to be had for May holiday savings on both boats and cottages.

Boat	Sleeps	From / To	Nights	Was	Now	Save
Sweet Freedom	2	12 - 15 May	3	£316.29	£280	£36.29
Real Freedom	2	8 - 15 May	7	£552	£420	£132
Real Freedom	2	15 - 22 May	7	£552	£420	£132
Song Of Freedom	5	5 - 10 May	5	£370.14	£300	£70.14
Song Of Freedom	5	8 - 15 May	7	£583	£450	£133
Tranquil Freedom	6	8 - 15 May	7	£700	£500	£200
Tranquil Freedom	6	15 - 22 May	7	£700	£500	£200
Fine Freedom	6	8 - 15 May	7	£803	£523	£280
Fine Freedom	6	15 - 22 May	7	£803	£523	£280
Spirit of Freedom	6	8 - 15 May	7	£725	£550	£175
Spirit of Freedom	6	15 - 22 May	7	£725	£550	£175
Flight of Freedom	6	8 - 15 May	7	£772	£572	£200
Absolute Freedom	7	5 - 10 May	5	£491.71	£400	£91.71
Absolute Freedom	7	8 - 15 May	7	£808	£558	£250
True Freedom	7	8 - 15 May	7	£974	£774	£200
True Freedom	7	15 - 22 May	7	£974	£774	£200
Rambling Freedom	8	5 - 10 May	5	£438	£400	£38
Rambling Freedom	8	8 - 15 May	7	£714	£580	£134

Easter rush

Sorry for the delay between postings - it's been really manic trying to get everything ready for Easter.

Poor decision?

I've tried to be honest and open in my previous blogs and it seems to have got me into trouble. It's always a fine balancing act between what to write and what not to, particularly in relation to what we're doing to our boats and this is where we came unstuck.

Fair Freedom has featured heavily in my text on this blog; how she's been in need of being taken apart and rebuilt and the process of doing this. I made no secret of the enormity of the job which is some we simply didn't appreciate until we started getting her apart; emerging work all so often swallows more time than you ever imagined the job would.

Well, the Easter customer happened to read the blog and emailed in horror as they realised it was their boat. A week before we got that email, we were quiet confident of finishing her off for Easter but as that week went on, we had major problems with engines which just swallowed our time on other boats. This left Fair untouched for the week.

The next week, we had more engine problems with the fleet.

And the next. In all, we've hoiked out four engines in March with each one being stripped and rebuilt - sadly two were too much work for the time allowed and so replacements were sourced.

All this meant that Fair Freedom is still in bits up at Richardson's and our customer was upgraded to True Freedom.

We'll be back on Fair over the next few days.

Test of strength

Easter was a success with an empty boat yard for the first time since the October 2009 half term holiday. Sadly, the weather put paid to walk-up bookings for some of the day boats, but all things considered, we've done well in terms of both getting the fleet ready (though I'd have been happier if we could have done some more polishing) and in terms of the booking levels.

However, it was not without its problems. Quite apart from the occasional engineering call-out which we half expect on the first busy part of the season, our roller iron started blowing the main fuses on Saturday. This is catastrophic; this old-faithfull bit of kit is a king-pin in our laundry system. Replacements cost over £900 and we simply had to have it working for the Monday turn arounds. Luckily, we found the problem and now it's a good as ever, but, for a while, there was panic.

Panic over, it's now 7:15am and time for me to head back to the yard for another day.

To flange or not to flange

Fair Progress - not

Fair Freedom has been the subject of previous blog postings here and work continues on her.

We hi-jacked Clive Richardson's thread about his new cruiser on the Norfolk Broads Forum a week or so back and talked about some aspects of bonding the hull to the superstructure and the different techniques. As part of this discussion, it transpired that people were interested in the kind of work we're doing on Fair Freedom and wanted details and pictures.

Well, you asked for it!

We've done a huge amount to this boat already but feel that we've barely scratched the surfrace. The boat's booked for Easter (eeek!).

The main issues with Fair Freedom are:

• Poorly repaired damage
• Damage to bonding between the hull and superstructure
• Dry Rot
• Wet Rot
• Leaky windows

In early 2009, we stripped the rear two cabins to starboard and replaced floor bearers and floors; built a new washbasin cabinet, repositioned the clorifier and aft toilet tank and remodelled the aft cabin from a double to a twin/double conversion. This year, the work is far more extensive.
As part of the work, the entire deck-level rubbing strake has been removed. This is the old-style strake which is a heavy plastic electrical conduit that fits (very awkwardly) over a flange. In removing this from the boat, we found large areas that had already been attended to in the past. Some of the work had probably been done by Richardsons as Clive told us that one of the things that they do with these Bounty's is to cut off the flange (it's part of the original GRP moulding) and replace it with an alimunium one. There are plenty of sections on the boat like this and it certainly seems to be a good idea; the flange itself seems to be a really vulnerable part of the moulding. Some effort was made previously to strengthen this as the flange itself is packed full of some kind of epoxy filler, much of which has broken away.

Ali profite bolted to the stern - the rubbing strake "slides" over this

Here you can see the original flange to the right along with the filling (broken up) and the damaged section to the center of the image. To the left, the flange has been cut off and replaced by the ali profile.

The overall problem with this kind of joint between the top and bottom mouldings is that the external elements are prone to damage. As the top and bottom flanges take knocks, the GRP weakens, the joint flexes and moisture creeps in. That's not to say that this is the only bonding between the two halves; it's not. There's also a GRP mat bonding inside the mouldings.

The problem is that as the joint flexes and lets moisture in, the gel coat also cracks and allows that moisture to seep into the GRP layup. One of the interesting things about GRP is that it is not waterproof - only the gel coat is. So, as the gel cracks, water gets in and over time starts to separate the GRP matting. Only in extreme cases is this really a problem; when laying up the original mouldings, the GRP tends to be layered whilst the previous one is still tacky. This "wet edge" technique gives a better bond between the layers which would find it very had to separate. However, when you're bonding the two halves, all the GRP will have set hard and so the new bond you make won't be quite as strong - this is unavoidable.

Now, add to this the perpetual ingress of water into this joint and the occasional flexing from some fool ramming the quay heading. The net result is lasting damage that will simply get worse even if it never took a knock again. Welcome to our world.

Ricko's idea of taking the GRP flanges off is sound and it's one that we'll probably follow all around the boat. It does mean grinding it all off, rebonding everything inside and then completely filling all external cavities with GRP strand, sanding down and re-gelling the whole bond.
What we plan to do after this is (if funds allow) totally discard the old rubbing strake and replace it with new rubber D section all the way around. I say "if funds allow"; this stuff is expensive at around £13 per metre - we need about 40 metres.

It's now a toss-up between refitting what we have and making a better job of it or doing the job properly. Handling the existing rubbing strake material is a real nightmare - it's very difficult to work with, is a plyable as a brick and damn heavy to boot. Will we spend almost as much time and effort in refitting the old stuff as we would in doing the job properly? We think it's a close-run thing. My preferance would be to renew all round but the additional cost will impact on other planned works.

We'll let you know what we decide. Meanwhile, here's a selection of images of the work.

Piles of GRP simply ripped out of the hull

Let there be light - but not here! The raised areas are the new bonding that have been laminated in to join the hull and superstructure.

There's two initial layers of mat, followed by a line of foam stripping which we hope will provide some shock proofing and additional strength. Over this, there's another four layers of mat. 

Yup, it could be snow, but it's dust. 

Another view of the new bonding

A typical crack

An old repair to the port-side aft cleat  mounting. Moisture had seeped in between the original lamination and the repair and the bond had broken, resulting in a big crack. Now, it all needs to be ripped out, ground back to solid material and rebuilt - much of it needs doing inside for strength.

Holes abound - often from the smallest of cracks. This one no longer exists

An example of an old repair. This gaping crack is in the underside of the front starboard deck just in front of the front window.
It was originally bridged by a plate of plywood and was simply bolted through from the deck and glassed over, you can see the bolts where we're ground them off. This will be relaminated shortly on the inside using the same foam technique as on the bonding. Once this is all cured, we'll expose the crack from the top, clean it all up, fill it, glass it and re-gel it. Sadly, there are plenty more of these kinds of repairs.

When the dust has settled

Most of our time this week has been spent on Fair Freedom.

This old lady has had a tough life. I'm not sure of her full heritage but she was part of the Benson fleet on the Thames for some years and was haulled back up to Norfolk and put to work as part of Horning Pleasurecraft, later being sold to Woodsdkye Boatyard.

Freedom bought the vessel from Ferry Marina in 2008 (Len Funnell having bought Woodsdyke's site and fleet in late 2007).

It was one of our best decisions that year; Fair Freedom is a remarkably popular vessel that's well priced.

However, she's now showing real signs of abuse and it's time for open-hull surgery and a partial refit of the saloon area.

This week we've stripped out the saloon to bare grp. Floor boards are being replaced, new cabinetry will be fitted and remaining surfaces will be overhaulled.

The entire vessel is to be repainted and all the windows are being removed to assist in this and to ensure that a good, water-tight seal is put in place upon refitting.

The front of this 44ft boat can take a real pounding and so far we've completely replaced the bonding that holds the superstructure to the hull from the helm position forward to the bow. Ventilation will be put into the hull along both port and starboard sides to cut down on condensation (I can't believe that it wasn't there before).

We have other plans for improvements too but we'll have to see where costs of repairing her end before we commit to things like 240v systems, flat screen TVs and so on. She is, afterall, on of the lowest priced 10 berth boats on the Broads.....

Some pictures next time.....

Four Seasons in one day

10% Discount ends 31st January

If you've not yet booked, please note that our 10% summer holiday discount offer ends on the 31st January.

Time has very nearly run out.

Full details on our web site: www.FreedomBoatingHolidays.co.uk.

Four Seasons.....

Friday 29th Jan and the weather simply won't make up its mind. One minute it's grey and spitting. Sixty seconds on and it's a hail storm and then the pelting of the ice slows on our roof and we can hear again but now it's snowing. 15 minutes late and it's a brilliant sunny day.

This pattern seemed to be repeated throughout the whole day and, finally, overnight we had more snow. I awoke to this view from my office at home - anyone who knows the area well will probably be able to work out where this is.

This is such a far cry from the weather on Tuesday afternoon which was just glorious for a winter's day. I was taking Fine Freedom up to Stalham for much needed winter work and couldn't resist a few shots on the Ant.

The new Bridge Ahead sign approaching Ludham

Winter sunset on Barton Broad

Not so Fair Freedom

Fair Freedom is in a bit of a state now. Last year, it being our first real season on our own, we had very limited funding in the winter and only did the absolute minmum of work to this boat which has held together very well overall. January/February 2009 saw us ripping out the rear two cabins to deal with rotting floor timbers and bearers. In the process, we refitted the rear cabin as a twin/double conversion rather than the fixed double that it was when we bought the boat, giving the vessel more flexibility for cruising parties.

This year the task is equally mammoth with knocks all around the gunnels that need grinding out, strengtheninig and repairing. Half the problem is the lack of care that hirers have over this kind of craft; it's a budget boat that's 44ft long, steers from the front and houses up to 10 people.... Out of all the vessels we have, in the "I couldn't careless, it's not my boat" stakes, Fair scores the highest.

I'm off to the shed later to continue the work else we may never get it ready for Easter!

Grinding off the retaining bolts for the top rubbing strake

Tranquil Progress

Tranquil has progressed rather well since my last post, but, as is often the case, the job had got bigger due to "emerging work".

The new worktop was cut and profilled a week or two back and prefitted but in doing so, we noticed that the laminates on the wall were rather looser that we first thought. So, we decided the best approach would be to replace them. Once off, it became apparent that the window frames were leaking and that the plywood wall substrates were rotting - oh joy.

Stick Pattern clamped to the worktop ready for cutting

 
Peter cutting the worktop ready for a join

Further investigation found that the forward window was in a similar condition. So, now, both windows have to come out, the ply wood walling needs replacing and relaminating and in doing all this, we've also decided to relaminate part of the helm assembly too to pull together that whole side of the boat, visually updating it.

On Wednesday we also noticed a collection of icicles running down the galley headlinings so a large portion of the ceiling is now down too trying to find the source!

The worktop in position with appliance holes cut

Stagnant - recut teaser video

Just a quick post to say that the chaps at Fear Driven Films have recut their teaser video for the anticipated film set on the Norfolk Broads. You can view it now on their Facebook page.

The facebook page is: www.facebook.com/pages/STAGNANT-The-Movie/159438023649

Fear Driven's web site is: http://www.feardrivenfilms.com/

That sinking feeling

The ferry's out and the problem seems to be as we thought.

The propellor clomped a few bits of ice the other day and it seems to have pushed the shaft a little up the tube and fractured the fibreglass where the sterntube comes through the hull.

Thankfully, a relatively minor problem and a simple repair.

Well, what else do you use empty Gas bottles for?